Minion Dave

Discussion in 'Modifications' started by alz2605, Oct 30, 2013.

  1. alz2605

    alz2605 Copenworld Regular

    Joined:
    Oct 17, 2013
    Location:
    Ceredigion
    Car(s):
    Daihatsu Copen
    VW Golf TDi
    Bought an 04 plate Copen a week or so ago for my Mrs 30th Birthday (Member Love_My_Minion_Mobile). Full story here Bought one!!!

    Generally the car was in great condition for its age & with only just under 50k on the clock. Only saw one other Copen while shopping for one & the 1st one I saw was a bit battered with 90k on the clock.

    I was a bit disappointed with the first viewing I had & I was worried about finding a Copen in good condition. Minion Dave was the 2nd car I viewed & I was delighted with its condition & I could see the last owner had taken care of him. I'd taken along a friend with me as he is in the car buying business & he gave it the once over & gave it the thumbs up. My friend is also now my own personal pimping mechanic as I know next to nothing about cars.

    Despite the Copens' good condition the car is nearly 10 years old so there were a few age related cosmetic issues as expected so being a bit of a tinkerer I set about buying a few bits & pieces. I've never done up cars before and have never been that interested before in cars but Minion Dave is quite a character so I thought he deserved a bit of a face lift!

    Here's Minion Dave on purchase:

    WP_20131017_005.jpg

    Rear number plate was a bit battered so ordered a new one.

    WP_20131027_002.jpg


    WP_20131023_001.jpg

    And in place

    WP_20131027_005.jpg


    There was nothing much wrong with the front number plate but it was a single line one. The Mrs was at first keen to keep it but after I showed her this forum with the majority of Copens sporting double line import style plates she came round to the idea.

    WP_20131027_007.jpg

    And in situ

    WP_20131030_012.jpg
     
    Last edited: Jul 24, 2016
  2. alz2605

    alz2605 Copenworld Regular

    Joined:
    Oct 17, 2013
    Location:
    Ceredigion
    Car(s):
    Daihatsu Copen
    VW Golf TDi
    Next up was the sorting out the parcel shelf rattle. Came across a thread on here & set about reducing the noise.

    WP_20131026_001.jpg

    A bit of sticky foam tape did a great job & the rattle was pretty much gone.

    Ordered a bit of chrome next just to improve the look of the exhaust tail pipes.

    WP_20131030_001.jpg

    Before:

    WP_20131030_002.jpg

    And after:

    WP_20131030_004.jpg
     
    Last edited: Jul 24, 2016
  3. quibbles

    quibbles Copenworld Regular

    Joined:
    Oct 29, 2012
    Location:
    Leicester
    Car(s):
    2008 Copen and an Avensis
    My word you've been busy! Dave is looking brilliant, you should be proud of your handiwork. I think the little off centre two-tiered number plate is part of the cars charm.
     
  4. dsb

    dsb Copenworld Regular

    Joined:
    May 15, 2013
    Location:
    abingdon oxfordshire
    Car(s):
    copen vivid
    like the chrome bits - are they available online?
     
  5. alz2605

    alz2605 Copenworld Regular

    Joined:
    Oct 17, 2013
    Location:
    Ceredigion
    Car(s):
    Daihatsu Copen
    VW Golf TDi
    Had a go at sorting out some of the paint chips, paint bubbling & rust next GULP! :eek:

    The last owner had given me a part used touch up pen so got busy covering up the stone chips.

    Wasn't keen on poor Minion Dave's rust spots being exposed all winter long & spreading so ordered some spray paint off Amazon and got sanding.

    Before:

    WP_20131030_007.jpg

    Applied some Kurust:

    WP_20131030_008.jpg

    Couple of coats applied:

    WP_20131030_011.jpg

    Its not a perfect finish but hey I'm no expert so might have another go of sanding it down & using a bit of filler. May not get round to it till spring time now that the weather has changed for the worst. Still the main thing is that the rust is covered up and its reassuring to know the last owner had the underside wax oiled recently.

    Coincidently the last Owners name was Dave too!!!
     
    Last edited: Jul 24, 2016
  6. alz2605

    alz2605 Copenworld Regular

    Joined:
    Oct 17, 2013
    Location:
    Ceredigion
    Car(s):
    Daihatsu Copen
    VW Golf TDi
    Thank you :D

    You're definitely correct about the character the import plate adds.

    I don't feel like I've accomplished much yet but what I've done fells like has taken forever to do!!!

    Oh have also changed the CD/Radio head unit as my pimping mechanic donated a nice little Pioneer unit. Hoping to get a double din unit sorted some time soon though.
     
  7. alz2605

    alz2605 Copenworld Regular

    Joined:
    Oct 17, 2013
    Location:
    Ceredigion
    Car(s):
    Daihatsu Copen
    VW Golf TDi
    Yes got them off an ebay seller. Search for 60-65mm chrome exhaust trim. They were only about £18 delivered. Don't know how long they'll stay looking good though!
     
    Last edited: Oct 30, 2013
  8. trustafox

    trustafox Copenworld Guru

    Joined:
    Nov 19, 2012
    Location:
    East Mids
    Car(s):
    Yes
    whats the next job to be done beside paint orientated.

    Did you check the parcel shelf videos out! :)

    Just a week a go I got round to putting some 6 mm closed cell foam on my parcel shelf. Not so much to reduce noise but as a heat insulator. I've also put it in the plastic trim around the rear window, the plastic trim above the doors and a piece to cover the roof liner. Again mostly to retain heat especially with winter coming. With the large glass area it might not make any difference at all but as the whole of the roof is done so that might. the foam has a nice warm feel about it but it sticks well so get it where you don't want or need to remove some then its a right bugger. I found I had covered too much and needed to remove some as it didn't fit flat enough and so the clips wouldn't pop in.
     
  9. alz2605

    alz2605 Copenworld Regular

    Joined:
    Oct 17, 2013
    Location:
    Ceredigion
    Car(s):
    Daihatsu Copen
    VW Golf TDi
    There's far too much on my job list or wish list. I hadn't spotted your videos before but have found them & given them a watch now. I wanted to insulate the whole of the parcel shelf but I seem to be burning through a lot of cash lately! Have you got a link to the cell foam you bought?

    Interested to see some photos of the trim you've put up and your thoughts on their effect they have over the next few months.
     
  10. trustafox

    trustafox Copenworld Guru

    Joined:
    Nov 19, 2012
    Location:
    East Mids
    Car(s):
    Yes
    Here are some photos I took 2 weeks ago just before re-fitting the parts, just never bothered to post here. I was unsure if the mod is much use to share it.

    They show 3 of the 4 trim pieces for rear window and the 3 for the roof. The roof side pieces were intricate so I decided to cut smaller pieces and make a patch work. its not like its visible. I didn't got for a 100% coverage as I doubt it would make any different at all if it was 100% covered.

    I didn't take photo of the parcel shelf.

    edit: just look at the foam edge :( looks like I've cut it with a toothbrush
     

    Attached Files:

    Last edited: Oct 30, 2013
  11. Adam K

    Adam K Copenworld Guru

    Joined:
    Oct 27, 2010
    Location:
    Worcester, UK
    Car(s):
    Nissan Cube Kaizen
    Nice work Dave. :cool:
     
  12. trustafox

    trustafox Copenworld Guru

    Joined:
    Nov 19, 2012
    Location:
    East Mids
    Car(s):
    Yes
    Link http://www.ebay.co.uk/itm/290884278070
    I actually have enough left over for a parcel shelf but not sure where else I may put it. door trims? trim around windscreen.

    My original plan was for 3 mm but want to boast it and go greedy so went for 6 mm. This may be slightly thick in places, hence why I removed some after installing as they didn't install too well. Which made me think I had f##ked up so why did I bother!! Mostly because of how difficult it is to remove. yeah the foam scraps off for the sticky backing sticks too well. I think in a few places you could go thicker but don't think 9 mm in a few places will add much difference.

    I also have some velcro sheet left over that I used on my parcel shelf if anyone is keen.
     
    Last edited: Oct 30, 2013
  13. alz2605

    alz2605 Copenworld Regular

    Joined:
    Oct 17, 2013
    Location:
    Ceredigion
    Car(s):
    Daihatsu Copen
    VW Golf TDi

    So what prompted you to insulate these panels? Is the Copen a lot colder than other cars when you get in them in the morning over the winter? Or are you just looking for things to improve & tinker with all the time?
     
  14. trustafox

    trustafox Copenworld Guru

    Joined:
    Nov 19, 2012
    Location:
    East Mids
    Car(s):
    Yes
    Both. Last winter, my first with the Copen, the heater seemed to put out as much heat as one match. I used to swelter in my Ford before. yes its a bigger engine but 4 seats so larger passenger compartment. I thought the small compartment would warm up more quickly. Maybe its got a heat exchange matrix the size of a matchbox, hence only pumping in the heat of a match.

    I can't say mine appear to be malfunctioning. The radiator/res are full so I should have coolant in the system unless got a major air lock.

    I've got a fur lined leather flying hat now to keep warm and if I drop the top when its cold but sunny and dry. Do that at night when the stars are out its really romantic and goose-bumping! :)

    EDIT it was also done to see if it help with noise reduction. but foam doesn't do that very well. Any noises between the panels and metal body work may be suppressed.
     
  15. dsb

    dsb Copenworld Regular

    Joined:
    May 15, 2013
    Location:
    abingdon oxfordshire
    Car(s):
    copen vivid
    I was driving with the roof down today and the heater on max and I could feel the warmth - I dare say if the roof was up with the windows closed it would have been super toasty.
     
  16. DaG

    DaG Copenworld Guru

    Joined:
    Jul 11, 2012
    Location:
    Sunderland
    Car(s):
    Copen 1.3
    You might have an airlock in the heater pipe work or some other problem with the heater.
    My heater pushes out a hell of a lot of heat, usually within 2-3 miles of starting a journey. I always have mine on recirculate air and the aircon on. Without the aircon on I find the side windows mist up badly. The car not having side window demisters doesn't help.
     
  17. quibbles

    quibbles Copenworld Regular

    Joined:
    Oct 29, 2012
    Location:
    Leicester
    Car(s):
    2008 Copen and an Avensis
    I've never had a problem heating Nobby. Plus the "seated heats" are a bonus.
     
  18. princess

    princess Copenworld Regular

    Joined:
    Feb 16, 2011
    Location:
    notts
    Car(s):
    just got our second copen 04 reg. we also have a brand new vw bettle!!!!
    My name`s Dave too:D. some nice touches there but keep an eye on the rust. When you do get it repaired make sure you get it done properly!!!!!:)
     
  19. alz2605

    alz2605 Copenworld Regular

    Joined:
    Oct 17, 2013
    Location:
    Ceredigion
    Car(s):
    Daihatsu Copen
    VW Golf TDi
    Not much pimping been going on recently. Weather's been pretty poor so haven't had a chance to have another go at paint spraying. I was recommended a compound rub to blend in the old paint & new & to be fair the 5 minutes of dry weather I had to use today did improve the paint finish I did last week.

    Bought a few bits recently including a bee sting aerial & red tyre air valve caps.
    Just after a wash today

    DSC01217.JPG

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    Mrs on a 12 hour shift today so just me & the dog on a road trip

    DSC01248.JPG

    And some Minions

    DSC01236.JPG

    90 minutes later

    DSC01258.JPG

    DSC01256.JPG

    Think I'm lost...
     
    Last edited: Aug 2, 2016
  20. dsb

    dsb Copenworld Regular

    Joined:
    May 15, 2013
    Location:
    abingdon oxfordshire
    Car(s):
    copen vivid
    love the red floor mats - where did you find them?
     

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